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Table of Contents
Related Manuals for Fluidwell F030-A
Summary of Contents for Fluidwell F030-A
- Page 1 F030-A BATCH-CONTROLLER Signal input flowmeter type A: (0)4-20mA. Control output: one control output for one stage batching. Options: Intrinsically Safe. F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
This unit must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). Do connect a proper grounding to the aluminum casing as indicated if the F030-A has been supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back-casing and removable terminal-block may never be removed. -
Page 3: About The Operation Manual
This operation manual describes the standard unit as well as most of the options available. For additional information, please contact your supplier. A hazardous situation may occur if the F030-A is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms: A "warning"... -
Page 4: Table Of Contents
Safety rules and precautionary measures ....................... 2 About the operation manual ..........................3 Contents manual .............................. 4 Introduction ..........................5 1.1. System description of the F030-A ..................5 Operational ..........................6 2.1. General ..........................6 2.2. Control panel .......................... 6 2.3. -
Page 5: Introduction
Fig. 1: Typical application for the F030-A. Configuration of the unit The F030-A has been designed to be implemented in many types of applications. For that reason, a SETUP-level is available to configure your F030-A according to your specific requirements. -
Page 6: Operational
Take careful notice of the " Safety rules, instructions and precautionary measures " in the front of this manual. This chapter describes the daily use of the F030-A. This instruction is meant for users / operators. 2.2. CONTROL PANEL The following keys are available: Fig. -
Page 7: Operator Information And Functions
SETUP-settings. All pulses generated by the connected flowmeter are measured by the F030-A in the background, whichever screen refresh rate setting is chosen. After pressing a key, the display will be updated very quickly during a 30 second period, after which it will slow-down again. - Page 8 Page 8 Interrupting and ending the batch process When STOP is pressed once, the batch process will be temporarily interrupted; the actual values are not lost. At the display, the word "PAUSE" will be flashing. From this stage, the batch process can be resumed with the START-key.
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Page 9: Configuration
Operating Manual before carrying out its instructions. The F030-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. - Page 10 Page 10 Matrix structure SETUP-level: SCROLLING THROUGH SETUP-LEVEL Selection of function-group and function: SETUP is divided into several function groups and functions. Each function has a unique number, which is displayed below the word "SETUP" at the bottom of the display. The number is a combination of two figures. The first figure indicates the function-group and the second figure the sub-function.
- Page 11 Page 11 To change or select a value: To change a value, use to select the digits and to increase that value. To select a setting, both and can be used. If the new value is invalid, the increase sign or decrease-sign will be displayed while you are programming.
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Page 12: Overview Functions Setup Level
0.0 - 99.9% CALIBRATE LOW default - calibrate - calibrate set CALIBRATE HIGH default - calibrate - calibrate set OTHERS TYPE / MODEL F030-A SOFTWARE VERSION v03._ _._ _ SERIAL NO. _ _ _ _ _ _ _ PASSWORD 0000 - 9999... -
Page 13: Explanation Of Setup-Functions
Page 13 3.2.3. EXPLANATION OF SETUP-FUNCTIONS 1 - PRESET SETUP - 11 determines the measurement unit for preset, total, MEASUREMENT UNIT accumulated total and pulse output. The following units can be selected: L - m3 - kg - lb. - GAL - USGAL - bbl - _ (no unit). Alteration of the measurement unit will have consequences for operator and SETUP-level values. -
Page 14: Overrun
When used with the internal battery option, the user can expect reliable measurement over a long period of time. The F030-A has several smart power management functions to extend the battery life time significantly. Two of these functions can be set:... -
Page 15: Flowmeter
The analog output signal of a flowmeter does mirror the actual flow. This signal is measured several times a second by the F030-A. The value measured is a "snap-shot" of the real flow as it will be fluctuating. With the help of this digital filter a stable and accurate reading can be obtained while the filter level can be set to a desired value. -
Page 16: Flowmeter (Continued)
Page 16 5 - FLOWMETER (CONTINUED) CUT-OFF To ignore e.g. leakage of the flow or vibration, a low-flow cut-off can be set as percentage over the full range of 16mA (or 20mA). When the analog value is less then required with this setting, the signal will be ignored. -
Page 17: Others
TYPE OF MODEL For support and maintenance it is important to have information about the characteristics of the F030-A. Your supplier will ask for this information in the case of a serious breakdown or to assess the suitability of your model for upgrade considerations. -
Page 18: Installation
Operating Manual before carrying out its instructions. The F030-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 19: Dimensions- Enclosure
Page 19 4.3. DIMENSIONS- ENCLOSURE Aluminum enclosures: 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 30mm 30mm M16 x 1,5 M16 x 1,5 1/2"NPT M20 x 1,5 0.12"... - Page 20 Page 20 GRP enclosures: 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12”...
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Page 21: Installing The Hardware
Compatibility). Do ground the aluminum casing properly as indicated, if the F030-A has been supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back-casing and removable terminal-block may never be removed. Fig. 9: Grounding aluminum enclosure with option PM 115-230V AC. -
Page 22: Terminal Connectors With Power Supply - Type : Pb / Pd / Pl / Px
Fig. 10: Overview of terminal connectors F030-A-(PB / PD / PL / PX) and options. Terminals 1-2; Flowmeter input: The F030-A requires a (0)4-20mA flowmeter signal which will be processed 4 times a second with a 16 bits accuracy. The input is not isolated. -
Page 23: Terminal Connectors With Power Supply - Type : Pf / Pm
PF / PM OA-OR-OT ANALOG (0)4-20mA Fig. 11: Overview of terminal connectors F030-A-(PF / PM) and options. SENSOR SUPPLY Type PF-PM: Sensor supply: 8.2V, 12V or 24 V: With this option, a real power supply for the sensor is available. The sensor can be powered with 8.2, 12 or 24 V DC (max. - Page 24 Page 24 First, remove the terminal strip(s) after which the internal plastic cover can be removed. The switches are located on the right hand (option PF / PM) as indicated: PF / PM Fig. 12: switch position voltage selection (type PF and PM). Switch positions / sensor supply voltage VOLTAGE SELECTION 8.2V DC...
- Page 25 R - GND Terminals 5-7; Flowmeter input: The F030-A requires a (0)4-20mA flowmeter signal which will be processed 4 times a second with a 16 bit accuracy. The input is not isolated. The screen of the signal wire must be connected to the common ground terminal 5.
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Page 26: Intrinsically Safe Applications
For installation under FM: this intrinsically safe device must be installed in accordance with the Certificate / Project ID: 3033306. The control drawing number FWCD-0001 can be found in the document named: “Fluidwell F0..-A-XI - Documentation for Intrinsic Safety”. ... - Page 27 FWCD-0001. Tamb CSA Certificate nr: CSA.08.2059461 – FM Project ID: 3033306 -40°C ... +70°C Made in Veghel, The Netherlands by Fluidwell bv -40°F ... +158°F KEMA 05ATEX1168 X Battery powered applications: II 1 G Ex ia IIC T4 Replace with certified II 1 D Ex iaD 20 IP 65 / 67 T 100°C...
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Page 28: Terminal Connectors Intrinsically Safe Applications
Type PL: the unit will be powered from the 4-20mA input signal. Terminal 4-6 are not available. 5.3. CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS: Configuration example no. 1 Configuration example IIA - IIB and IIC application - F030-A-OT-PX-XI-ZB HAZARDOUS AREA SAFE AREA TERMINAL CONNECTORS F0-series = max. - Page 29 Page 29 Configuration example no. 2 Configuration example IIA - IIB and IIC application - F030-A-OT-PD-XI-ZB HAZARDOUS AREA SAFE AREA TERMINAL CONNECTORS F0-series = max. 30 V Power supply Supply backlight = max. 200 mA Backlight option: type ZB For example = max.
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Page 30: Battery Replacement Instructions
Page 30 5.4. BATTERY REPLACEMENT INSTRUCTIONS FW-LiBAT-001 - INST001 Fig. 20: Battery replacement instructions Intrinsically Safe Battery. HF030AEN_v0403_03 Atex_IECEx_CSA_FM... -
Page 31: Maintenance
(above 90% annual mean). It is the users responsibility to take all precautions to dehumidify the internal atmosphere of the F030-A in such a way that no condensation will occur, for example by placing dry silica-gel sachet in the casing just before closing it. -
Page 32: Appendix A: Technical Specification
Page 32 APPENDIX A: TECHNICAL SPECIFICATION GENERAL Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Option type ZB Bi-color configurable LED-backlight - green or amber. - Page 33 Page 33 Sensor excitation Type PB / PC / PL / PX Sensor supply voltage: 3.2V DC for pulse signals and 1.2V DC for coil pick-up. Please note: this is not a real sensor supply. Only suitable for sensors with a very low power consumption like coils (sine wave) and reed-switches.
- Page 34 Page 34 OUTPUT Control output Function Batch process one stage control output. Type OT One passive transistor output - not isolated. Load max. 50V DC - 300mA. Type OA One active 24V DC transistor output; max. 400mA per output (requires type PF or PM). Type OR One mechanic relay output;...
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Page 35: Appendix B: Problem Solving
Page 35 APPENDIX B: PROBLEM SOLVING In this appendix, several problems are included that can occur when the F030-A is going to be installed or while it is in operation. The pass code is unknown: If the pass code is not 1234, there is only one possibility left: call your supplier. -
Page 36: Index Of This Manual
Page 36 INDEX OF THIS MANUAL accumulated Total maintenance actual settings model alarm output Operator level backlight pass code 17, 35 color power supply 22, 24 density preset batch maximum max. batch size battery life time 14, 31 Preset Battery replacement batch maximum Clear Total enter batch value... -
Page 37: List Of Figures In This Manual
Fig. 9: Grounding aluminum enclosure with option PM 115-230V AC..........21 Fig. 10: Overview of terminal connectors F030-A-(PB / PD / PL / PX) and options......22 Fig. 11: Overview of terminal connectors F030-A-(PF / PM) and options......... 23 Fig. -
Page 38: Notes
Page 38 NOTES HF030AEN_v0403_03 Atex_IECEx_CSA_FM... - Page 39 Page 39 NOTES HF030AEN_v0403_03 Atex_IECEx_CSA_FM...
- Page 40 64 pass code 0000 65 tagnumber 0000000 Fluidwell bv HF030AEN_v0403_03 Atex_IECEx_CSA_FM PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Copyright Fluidwell bv - 2012 - HF110AEN_v0501_03...