CA2402886A1 - Fiber cement building materials with low density additives - Google Patents
Fiber cement building materials with low density additives Download PDFInfo
- Publication number
- CA2402886A1 CA2402886A1 CA 2402886 CA2402886A CA2402886A1 CA 2402886 A1 CA2402886 A1 CA 2402886A1 CA 2402886 CA2402886 CA 2402886 CA 2402886 A CA2402886 A CA 2402886A CA 2402886 A1 CA2402886 A1 CA 2402886A1
- Authority
- CA
- Canada
- Prior art keywords
- building material
- material formulation
- low density
- formulation
- volcanic ash
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004566 building material Substances 0.000 title claims abstract 29
- 239000000654 additive Substances 0.000 title claims abstract 12
- 239000004568 cement Substances 0.000 title abstract 3
- 239000000835 fiber Substances 0.000 title abstract 3
- 238000009472 formulation Methods 0.000 claims abstract 27
- 239000000203 mixture Substances 0.000 claims abstract 27
- 239000004005 microsphere Substances 0.000 claims abstract 7
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract 4
- 239000000919 ceramic Substances 0.000 claims abstract 4
- 239000000463 material Substances 0.000 claims abstract 3
- 230000000996 additive effect Effects 0.000 claims 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 4
- 239000011398 Portland cement Substances 0.000 claims 2
- 239000011230 binding agent Substances 0.000 claims 2
- 239000000378 calcium silicate Substances 0.000 claims 2
- 229910052918 calcium silicate Inorganic materials 0.000 claims 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical group [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims 2
- 239000002245 particle Substances 0.000 claims 2
- 239000000377 silicon dioxide Substances 0.000 claims 2
- 230000015556 catabolic process Effects 0.000 abstract 1
- 238000006731 degradation reaction Methods 0.000 abstract 1
- 229910010272 inorganic material Inorganic materials 0.000 abstract 1
- 239000011147 inorganic material Substances 0.000 abstract 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/14—Minerals of vulcanic origin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/29—Frost-thaw resistance
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/34—Non-shrinking or non-cracking materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
- Y10T428/249955—Void-containing component partially impregnated with adjacent component
- Y10T428/249956—Void-containing component is inorganic
Abstract
This invention relates to a formulation with the addition of low density additives of volcanic ash, hollow ceramic microspheres or a combination of microspheres and volcanic ash or other low density additives into cementitio us cellulose fiber reinforced building materials. This formulation is advantageously lightweight or low density compared as compared to current fiber cement products without the increased moisture expansion and freeze-th aw degradation usually associated with the addition of lightweight inorganic materials to fiber cement mixes. The low density additives also give the material improved thermal dimensional stability.
Claims (23)
1. A building material formulation used to form a building material, comprising:
a hydraulic binder;
an aggregate;
cellulose fibers, wherein the cellulose fibers are greater than about 4% of the formulation by weight;
and a low density additive, wherein the low density additive lowers the density of the material to about 1.2 g/cm3 or less and is selected to maintain the moisture expansion of the material at a level of about 0.17%
or less.
a hydraulic binder;
an aggregate;
cellulose fibers, wherein the cellulose fibers are greater than about 4% of the formulation by weight;
and a low density additive, wherein the low density additive lowers the density of the material to about 1.2 g/cm3 or less and is selected to maintain the moisture expansion of the material at a level of about 0.17%
or less.
2. The building material formulation of Claim 1, wherein the density of the building material is about 0.5 to 1.2 g/cm3.
3. The building material formulation of Claim 1, wherein the density of the building material is about 0.9 to 1.1 g/cm3.
4. The building material formulation of Claim 1, wherein the median particle size of the low density additive is between about 20 and 120 µm.
5. The building material formulation of Claim 1, wherein the low density additive is volcanic ash.
6. The building material formulation of Claim 5, comprising about 2 to 50 wt.%
volcanic ash.
volcanic ash.
7. The building material formulation of Claim 5, wherein the volcanic ash is expanded volcanic ash.
8. The building material formulation of Claim 7, wherein the expanded volcanic ash has a bulk density of about 2-25 lbs/cu.ft.
9. The building material formulation of Claim 7, wherein the expanded volcanic ash has a median particle size ranging from about 20 to 100 microns.
10. The building material formulation of Claim 1, wherein the low density additive comprises hollow ceramic microspheres.
11. The building material formulation of Claim 10, comprising about 2% to 90 wt.% hollow ceramic microspheres.
12. The building material formulation of Claim 10, comprising about 5%-30 wt.%
microspheres.
microspheres.
13. The building material formulation of Claim 10, wherein the microspheres are cenospheres.
14. The building material formulation of Claim 10, further comprising a second low density additive in addition to the hollow ceramic microspheres.
15. The building material formulation of Claim 14, wherein the second low density additive is volcanic ash.
16. The building material formulation of Claim 14, wherein the second low density additive is calcium silicate hydrate.
17. The building material formulation of Claim 16, comprising up to about 30 wt.% low bulk density calcium silicate hydrate.
18. The building material formulation of Claim 1, comprising about 4.1 to 15 wt.% cellulose fibers.
19. The building material formulation of Claim 1, wherein the hydraulic binder comprises Portland cement.
20. The building material formulation of Claim 19, comprising about 5 to 80 wt.% Portland cement.
21. The building material formulation of Claim 1, wherein the aggregate is a silica aggregate.
22. The building material formulation of Claim 1, wherein the silica aggregate comprises up to about 80 wt.% of the formulation.
23. The building material formulation of Claim 1, wherein the building material is a backerboard.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18923500P | 2000-03-14 | 2000-03-14 | |
| US60/189,235 | 2000-03-14 | ||
| US09/803,456 | 2001-03-09 | ||
| US09/803,456 US6572697B2 (en) | 2000-03-14 | 2001-03-09 | Fiber cement building materials with low density additives |
| PCT/US2001/007948 WO2001068547A1 (en) | 2000-03-14 | 2001-03-09 | Fiber cement building materials with low density additives |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2402886A1 true CA2402886A1 (en) | 2001-09-20 |
| CA2402886C CA2402886C (en) | 2012-02-14 |
Family
ID=26884927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 2402886 Expired - Lifetime CA2402886C (en) | 2000-03-14 | 2001-03-09 | Fiber cement building materials with low density additives |
Country Status (15)
| Country | Link |
|---|---|
| US (5) | US6572697B2 (en) |
| EP (1) | EP1265822B1 (en) |
| JP (1) | JP5025872B2 (en) |
| KR (1) | KR100853920B1 (en) |
| CN (1) | CN1426382A (en) |
| AT (1) | ATE368017T1 (en) |
| AU (1) | AU2001250832A1 (en) |
| BR (1) | BR0109283A (en) |
| CA (1) | CA2402886C (en) |
| DE (1) | DE60129538T2 (en) |
| MX (1) | MXPA02008921A (en) |
| MY (1) | MY126097A (en) |
| NZ (1) | NZ521491A (en) |
| PL (1) | PL358677A1 (en) |
| WO (1) | WO2001068547A1 (en) |
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- 2001-03-09 US US09/803,456 patent/US6572697B2/en not_active Expired - Lifetime
- 2001-03-09 PL PL01358677A patent/PL358677A1/en not_active Application Discontinuation
- 2001-03-09 WO PCT/US2001/007948 patent/WO2001068547A1/en active IP Right Grant
- 2001-03-09 JP JP2001567653A patent/JP5025872B2/en not_active Expired - Lifetime
- 2001-03-09 EP EP20010924151 patent/EP1265822B1/en not_active Expired - Lifetime
- 2001-03-09 DE DE2001629538 patent/DE60129538T2/en not_active Expired - Lifetime
- 2001-03-09 AU AU2001250832A patent/AU2001250832A1/en not_active Abandoned
- 2001-03-09 NZ NZ521491A patent/NZ521491A/en not_active IP Right Cessation
- 2001-03-09 KR KR1020027012065A patent/KR100853920B1/en active IP Right Grant
- 2001-03-09 AT AT01924151T patent/ATE368017T1/en not_active IP Right Cessation
- 2001-03-09 CA CA 2402886 patent/CA2402886C/en not_active Expired - Lifetime
- 2001-03-09 MX MXPA02008921A patent/MXPA02008921A/en active IP Right Grant
- 2001-03-09 CN CN01808151A patent/CN1426382A/en active Pending
- 2001-03-14 MY MYPI20011173A patent/MY126097A/en unknown
-
2003
- 2003-04-15 US US10/414,505 patent/US7658794B2/en not_active Expired - Fee Related
-
2008
- 2008-02-28 US US12/039,372 patent/US7727329B2/en not_active Expired - Fee Related
-
2010
- 2010-06-07 US US12/802,346 patent/US8182606B2/en not_active Expired - Lifetime
-
2012
- 2012-04-25 US US13/455,980 patent/US8603239B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| US20030205172A1 (en) | 2003-11-06 |
| PL358677A1 (en) | 2004-08-09 |
| CA2402886C (en) | 2012-02-14 |
| MXPA02008921A (en) | 2004-10-15 |
| US8603239B2 (en) | 2013-12-10 |
| JP2003527288A (en) | 2003-09-16 |
| NZ521491A (en) | 2004-06-25 |
| US20100242802A1 (en) | 2010-09-30 |
| US20080203365A1 (en) | 2008-08-28 |
| EP1265822B1 (en) | 2007-07-25 |
| DE60129538T2 (en) | 2008-04-10 |
| KR100853920B1 (en) | 2008-08-25 |
| DE60129538D1 (en) | 2007-09-06 |
| US6572697B2 (en) | 2003-06-03 |
| JP5025872B2 (en) | 2012-09-12 |
| US20120260827A1 (en) | 2012-10-18 |
| BR0109283A (en) | 2002-12-17 |
| KR20020087077A (en) | 2002-11-21 |
| US7727329B2 (en) | 2010-06-01 |
| ATE368017T1 (en) | 2007-08-15 |
| AU2001250832A1 (en) | 2001-09-24 |
| US20010047741A1 (en) | 2001-12-06 |
| US8182606B2 (en) | 2012-05-22 |
| CN1426382A (en) | 2003-06-25 |
| MY126097A (en) | 2006-09-29 |
| US7658794B2 (en) | 2010-02-09 |
| EP1265822A1 (en) | 2002-12-18 |
| WO2001068547A1 (en) | 2001-09-20 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKEX | Expiry |
Effective date: 20210309 |