CA2044927C - Implant collar and post system - Google Patents

Implant collar and post system Download PDF

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Publication number
CA2044927C
CA2044927C CA002044927A CA2044927A CA2044927C CA 2044927 C CA2044927 C CA 2044927C CA 002044927 A CA002044927 A CA 002044927A CA 2044927 A CA2044927 A CA 2044927A CA 2044927 C CA2044927 C CA 2044927C
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CA
Canada
Prior art keywords
adaptor
screw
post
collar
implant
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CA002044927A
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French (fr)
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CA2044927A1 (en
Inventor
Gerald M. Marlin
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Individual
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Individual
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C8/00Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
    • A61C8/0048Connecting the upper structure to the implant, e.g. bridging bars
    • A61C8/005Connecting devices for joining an upper structure with an implant member, e.g. spacers
    • A61C8/006Connecting devices for joining an upper structure with an implant member, e.g. spacers with polygonal positional means, e.g. hexagonal or octagonal
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C8/00Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
    • A61C8/0048Connecting the upper structure to the implant, e.g. bridging bars
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C8/00Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
    • A61C8/0048Connecting the upper structure to the implant, e.g. bridging bars
    • A61C8/005Connecting devices for joining an upper structure with an implant member, e.g. spacers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C8/00Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
    • A61C8/0048Connecting the upper structure to the implant, e.g. bridging bars
    • A61C8/005Connecting devices for joining an upper structure with an implant member, e.g. spacers
    • A61C8/0069Connecting devices for joining an upper structure with an implant member, e.g. spacers tapered or conical connection
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C8/00Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
    • A61C8/0048Connecting the upper structure to the implant, e.g. bridging bars
    • A61C8/005Connecting devices for joining an upper structure with an implant member, e.g. spacers
    • A61C8/0054Connecting devices for joining an upper structure with an implant member, e.g. spacers having a cylindrical implant connecting part

Abstract

Abutment posts, gingival collars, and universal adaptors along with their fixation screws that are used for insertion into dental implants are revealed. The universal adaptor has at one end an external hexagon post, cylindrical post, or other means of varying dimensions of such a nature as to fit into several different types of manufactured implants with various dimensions and internal thread diameters. The adaptor is universal in that it matches to many different shaped, sized, and styled implants, and standardizes their restoration with uniform gingival collars and abutment posts. A small flange which tapers from the dimension that matches the individual underlying implant to a standardized size at its free end. An external post, octagon in shape, extends from the flange towards the free end. A gingival collar of varying sizes, which extends from the top of the flange to the height of the gingival tissue, is used to bring the restoration of the implant into the oral cavity. It tapers from the open end at the flange of the universal adaptor to a larger standardized size in order to more naturally represent the size and shape of a natural tooth root. It has an internal sleeve, extending from the open end at the adaptor to the free end at the abutment insertion which has an octagon shape to receive the octagon posts of the "adaptor" and the abutment post. In some instances, the abutment post has at one end an external octagon post to be inserted into the gingival collar. It may be designed in a variety of angulations to upright an otherwise angulated implant that is not parallel to other teeth or implants. The post tapers from the gingival collar at the open end to its free end and has at its free end one or more sockets to receive fixation screws to affix the abutment post to the universal adaptor and to affix a fabricated crown or coping that has a flaring section at its open end. The crown may be affixed to the post either by cementing it on to the abutment post or by screwing it into the socket in the post.

Description

20~~~~
~ IMPLANT COLLAR AND POST SYSTEM
BACKGROUND OF THE INVENTION
This invention relates to the prosthodontic restoration of previ-ousl~t placed dental implants whereby a fixture, typically titanium, is surgically implanted in the edentulous area of the alveolar bone as a substitute for a missing natural tooth root.
The use of dental implants has proceeded rapidly since their com-mercial introduction to the dental community. Initial attention of implant restoration of the mouth was focused on the achieving of a sound integration of the titanium fixtures to the surround-ing bone. Success was determined by the degree of this osseoin-tegration. As the field grew in size and scope, a variety of sizes and configurations of implants became available to the den-20~~~~
tal practitioners. However, in the rush to provide biocompatible fixtures in the mouth, inadequate attention was paid to the needs of the restorative dentist in his role of providing restorations that are esthetic and functional over implants that were more frequently placed at an angle in that they would not be parallel to other implants or natural teeth. As a result, it was left to the restorative dentist to provide a great deal of ingenuity, while enduring time-consuming and expensive procedures in trying to make these implants serviceable and esthetic.
OBJECTS OF THE PRESENT INVENTION
One of the objects of the present invention is to provide a novel and :i.mproved collar and post system and a method of restoration for dental implants. Included herein are the methods and ap-paratus for restoring dental implants in a manner which overcomes the ~~bove noted problems.
A fuother object of the present invention is to provide such methods and apparatus which are applicable to many different stylEas, types, shapes, and sizes of implants including those presently used in restorative dentistry.
Another object of the present invention is to successfully ad-dress those problems of providing esthetic and functional res-torations over previously placed angulated or malpositioned im-plant fixtures.
20~~~~'~
A further object of the present invention is to provide the ability to restore implants previously placed at angles up to the sixty (600) degrees off of the vertical.
A further object of the present invention is to provide a system that organizes the method by which previously placed implants are restored. The invention supplies methods and apparatus for simplifying the chairside (dentist) and laboratory (technician) techniques necessary to create high quality restorations, while compE~nsating for angulations.
~~~4~
SUMMARY OF THE PREFERRED EMBQDIMENT OF THE INVENTION
In the conventional restoration of implants, sequentially, at the init:La1 surgical visit, the gum tissue is reflected to expose the underlying bone, and a titanium implant fixture is screwed or press fitted into the alveolar bone. Several months later, the gum 'tissue is opened to expose the implant to the oral environ-ment., At that time and in accordance with the present invention, a universal adaptor is chosen and inserted to match the implant in p7.ace and secured with an anchor screw; a gingival collar of a height to correspond to the depth of the gum tissue is inserted;
a tr2~nsfer post is placed into the collar; and the post and co.1-lar sire affixed to each other and to the universal adaptor with a fastener, preferrably a fixation screw. Impressions and bite regi:~trations are taken and sent to a dental laboratory for fabrication of custom abutment heads and overlying crown restora-tion~~ to ideal esthetic and functional parameters.

~~~~~~a The laboratory technician pours a model around the impression, including a soft material around the replicas of the implants and their universal adaptors and gingival collars to represent the gingiva or gum tissue. Once he has the mounted models, the tech-nician surveys the implants to the other teeth in the mouth and/or to other implants, so that all of the abutments are paral-lel to each other: so that they will provide crowns of natural contour and shape; and so that they will allow a good functional occlusion or bite. The correct gingival collar is chosen in a thermoplastic material, and inserted over the analog of the univsarsal adaptor. Depending upon the degree of angulation of the implant, the technician will choose the correct thermoplastic abutment head to compensate for this angulation and allow "uprighting" of the implant. For small angulations, a precast gingival collar and abutment post may be chosen. For multiple implant abutments, once all of the abutment heads have been af-fixed to their analogs, the technician does the final "tooth preparation" according to accepted techniques on each post and bonds the thermoplastic collar and abutment head to each other.
A prs~cision abutment head to receive the crown or coping is now L
fabricated by casting the thermoplastic material into gold or other metal. This is done by encompassing it in a special stone with a sprue, and by then burning it out, leaving a space in the stone. The correct gold alloy or other metal is chosen, melted, and driven into the newly created hole. A precision cast abut-went post has been created.
Various crowns are created to fit over the abutment posts, depending upon the various prasthetic considerations.
The restorative dentist removes the special healing cap or cover-ing c>ver the implants and their attached universal adaptors , and insez~ts the implant abutment, which will be in one piece, if it has been cast into gold or rill be in one or two pieces if a precast titanium post is used (for smaller angulations). The post will fit over the previously placed universal adaptor that has been affixed to the implant by an anchoring screw which matches the threads of that particular implant and which receives the fixation screw. The combined abutment head and collar is af-~o~~~~~
fixed to the adaptor with a fixation screw, and the overlying crown i~ connected to the abutment head by either cementing it to it o:~ by scr ewing one to '-..he other .
DRAWINGS
Other objects of the present invention will become apparent from the hollowing detailed description taken in conjunction with the accompanying drawings in which:
Fig. lA is an axially exploded view of an implant in place, a type of universal adaptor and its fixation screw, a gingival col-lar, an abutment post, and a fixation screw in accordance with one embodiment of the present invention illustrating a straight-up or vertical: implant;
Fig. 1B is a ride elevational view of the assembled parts of Fig.
lA including a crown (final restoration:

~fl449~'~
Fig. 2A is a view generally similar to Fig 2A except that it in-coryorates a modified post head to accomodate the angulation of the implant;
Fig. 2B is a side elevational view of the assembled parts of Fig.
2A;
Fig. 3A is a view generally similar to Fig 2A except that it in-corp~~rates a modified post head to accomodate the further angula-tion of the implant;
Fig. 3B is a side elevational view of the assembled parts of Fig.
3A;
Fig. 4A is another embodiment: of the invention at a more severe angu:Lation. With precise fabrication by the laboratory tech-nician, the implant angulation can be corrected by as much as 600;
Fig. 4B is a side elevational view of the assembled parts of Fig.
4A;

~~4~~'~
Fig. 5A is an exploded view of another embodiment of the inven-tion, showing restoration of an implant when it has been incor-rectly placed. in a vertical plane in space; the restoration com-pens,3tes for the positioning of the previously placed implant;
Fig. 5B is a side elevational view of the assembled parts of Fig.
5A;
Fig. 6A is a:n enlarged, exp:Loded, elevational view generally simi:Lar to F:Lg. lA, but showing a preferred embodiment of the present invention:
Fig. 6B is a aide elevational view of the assembled parts of Fig.
6A;
Fig. 7 is an enlarged elevaticnal view of a nonangulated post in-clude~d in the system of the invention;
Fig. 8 is a view similar to Fig. 7, but showing another embodi-ment of a nonangulated post;
l0 2044~2'~
Fig. 9A is a view generally similar to Fig. 7 but showing an em-bodiment of an angulated post: in accordance with the present in-vention; ' Fig. 9B is a side elevational view of Fig. 9A;
Fig. l0A is a view generally aimilar to Fig. 7 but showing an em-bodi~nent of atn angulated post. in accordance with the present in-vent:ion ;
Fig. lOB is a side elevational view of Fig. 10A;
Fig. 11A is a view generally similar to Fig. 7 but showing an em-bodiment of a:n angulated post in accordance With the present in-venti.on ;
Fig. 11H is a side elevational. view of Fig. 11A;

Fig. 12A is a view generally similar to Fig. 7 but showing an em-bodiment of a.n angulated post in accordance with the present in-vention;
Fig. 12B is a side elevational view of Fig. 12A;
Fig. 13A is a view generally :>imilar to Fig. 7 but showing an em-bodiment of a:n angulated post in accordance with the present in-venti.on ;
Fig. 138 is a side elevational view of Fig. 13A;
Fig. 14A is a view generally similar to Fig. 7 but showing an em-bodim.ent of a:n angulated post in accordance with the present in-vention;
Fig. 14B is a side elevational view of Fig. 14A;
Fig. 15A is a view generally similar to Fig. 7 but showing an em-bodiment of an offset post in accordance with the present inven-tion;

204492' ..
Fi.g. 15H is a side eievational view of Fig. 15A;
Fi.g. 16 is. a side elevational view showing the system of the present invention assembled in the mouth ready for bridge inser-tion, after compensating for implant angulation and position;
Fig. 17 is an exploded view of a transfer system in accordance with the present invention:
Fic~..l8A is another embodiment of the universal adaptor;
Fic~. 18B is another embodiment of the universal adaptor;
Fig. 18C is another embodiment of the universal adaptor;
Fig:. 19A and 19B show another system embodying the invention;
Fig.. 20 showa a sectional detail of an embodiz~ent.
DETAILED DESCRIPTION
Ref~3rring to the drawings in detail, in Fig, lA, the implant (10;x, itself is represented as it exists after placement in the bonE:. In this example, it has an internal bevel, a threaded por-tion (12) to receive a fixation screw (in this case the anchor screw thread), and a hexagon pcrtion (14) which receives the hexagon stem of the universal adaptor. In another embodiment the hexagon receptor may be replaced by an internal bevel (Fig. 6A, 21), cylinder,etc. depending upon the internal configuration of the implant chosen by the manufacturer. The universal adaptor ( 20 ) has at ane end an external hexagon stem ( 22 ) to fit inside the hexagon of the implant. This configuration may be replaced by oi:her means of varying dimensions and of such a nature as f:o fit into several different types of manufactured implants with various dimensions and internal thread diameters. The post (22) fits into the receptor (:14) in the head of the implant. It is connected to the implant by an anchor screw (21), which ex-tends through the hexagon external post at the open end. In another, preferred embodiment to be discussed later,(Fig. 6A), the stem (66) of the anchor screw (60) extends beyond the oc-tagon post at the free end. The anchor screw in that embodiment has <in internal thread to receive the fixation screw. A small flange (24) tapers from the dimension of the individual implants ( 10 ) to a standardized size at its free end. An external post, octagon in shape (26), extends from the flange toward the free 2~f4~~~~~
end. Any external posts (22 ~~ 26) at the open and free ends have an internal opening to receive the anchoring screw (21) . A
gingival collar (30) of varying lengths to extend from the top of t:he flange to the height of the gingival tissue is used to ex-tend the restoration of the implant into the oral cavity. It tapers from the open end (3.4) at the flange of the universal adap~tor to a larger standardized size in order to more naturally represent the size and shape of a natural tooth root at the free end ~,36). It has an internal opening extending from the open end at the adapt.or to the free end ( 36 ) of an octagon shape to race:Lve the octagon posts of 'the "adaptor" ( 26 ) and the abutment post ( 42 ) . fn some instances. , the abutment post has at one end an e:Kternal actagon post (42) to be inserted into the octagon recevptacle o:E the gingival <:ollar. It has at its free end a socket to receive the fixation screw (50). The fixation screw, itself, has an internal hex hole which extends down the shank (54) to allow sizing of the ~acrew by the laboratory technician without the need to cut a new slot for a screw driver. Once cut down, there is still a position for insertion of a hex tool to matcr~. The shank (53) and the threads (52) match the correspond-ing Farts of the octagon stud of the universal adaptor. Figure 1B is a composite of the connection of the implant, anchor screw and universal adaptor, the gi~zgival collar, and the abutment post and final crown (1).
The post is preferably made from a thermoplastic material to al-low ~~recision refining of the shape and comes in a variety of an-gulai:ions (Fig. 2A,140; Fig. 3A,240: Fig. 3A, 340; Fig. 4A, 440) to compensate for an otherwise angulated implant that is not para:Llel to other teeth or implants. In figure 2A the abutment post is different as it corrects for an angulation of 150, but all of the other parts are the same. The post has been reshaped to st:raighten~-up the tooth preparation. During the set-up of the case, the laboratory technician will choose the post of the cor-rect angulation to straighten up the tooth preparation to paral-lel i.t to othesr implants or teeth, and then will rotate it on the octagon (or the universal adaptor on the hexagon) to achieve the "optimum" position for the post. He then prepares the final tootr~ preparai~ion. Figure 2B is a composite drawing of the parts of Figure 2A. Figure 3A and 3B show the same relationships as Fig. 2A and 2F3, except that th.e angulation of the post is 300 in-stead of 150. The abutment post (240) has a hole for the fixa-204492' tion screw (~:44) and a separate hole (246) to receive a tube and screw appliance for fixation of the final crown by screwing it into place instead of cementing it, as the dentist chooses. In the preferred embodiment, the abutment head has a taper of no more than 100 to allow frictional retention of the crown. Figure 4A and 4B show the same relationships as Fig. 3A and 3B. It also has a separate tube and screw receptacle (346). The dentist has the option to choose between cementing the crown or screwing it down.
Figu~:-e 5A and 5B show a special post for correction of implant plac~ament when it is at a reasonable angulation, but is placed too far mesially, distally, bucally, or lingually relative to other teeth in the arch. In addition, it corrects for placement of an implant whose restoration would impinge upon a solder joint of a bridge.
Figure 6A and 6B represent they preferred embodiment of the inven-tion, except :Eor the implant connection of the universal adaptor, whicrE varies according to the implant to which it is connecting and except for the post head itself which varies according to an-2044~~7 gulation. II1 this example the implant (10), itself, is repre-sent~ad as it would exist after placement in the bone, and after osse~~integration. It has an internal threaded portion (12) to receive some form of fixation screw for a prosthesis, in this case, the anchor screw thread (62). It'usually has a cylindrical chamber (15) to receive the shank (61) of the anchor screw which is fabricated to match it. In this example, the implant has an inte~.-nai bevel (13) which is matched to the tapered cylinder (21) beloiJ the flange (24) of the universal (octa-hex) adaptor. The Octa--Hexes ad.aptor, in this example, has the tapered cylinder (21) which fits inside the implant (13). There are many embodi-ment;~ below the flange of the adaptor (24). It has a flange ( 24 ) ,, which at its open end is the same size as the head of the implant and which tapers out to a greater dimension at its in-cisa7. or free end to a standard size for the system. It has a external stud of an octagon shape which allows a precise inter-digit:ation along with the abi7.ity to rotate the parts above it in 450 increments. Because of its length, the octagon stud provides strength and resistance to fracture to the fixation screw. The anchor screw (60) threads into the implant (12) while its flange at the free end (66) tightens the universal adaptor on to the im-~044~~~~
plant head. The gingival collar ('30) comes in varying lengths to extend from t:he top of the flange ( 24 ) of the universal adaptor to the height of the gingival. tissue and extends the restoration of tape implant into the oral cavity. It tapers from the open end (34) at the flange to a larger standardized size in order to more naturally represent the size ;end shape ~of a natural tooth root at the free end (36). It has an internal opening at the open end , (38) to receive the octagon stud of the universal adaptor, and has an internal cylindrical passage (32) to allow the fixation screw to pass through into then anchor screw. The gingival collar has an internal shoulder (37), which engages the post and collar combination (40 plus 30) into place, once their individual ther-moplastic parts (30 and 40) are connected by the technician by bonding agent prior to casting into gold or other metal. They are now effec ively one piece to be affixed to the anchor screw by the fixation screw as it engages the internal shoulder (37) owhil,e the threads combine. 'the gingival collar also has an oc-tagon receptacle (39) to receive the octagon stud (42) of the post head. This octagon comt~ination allows for rotation of the post head in t:he horizontal plane for a more precise placement of the ~~ost prior to connection to the gingival collar. The post head has an internal cylindrical passage (44) to receive the fixation screw (50). The fixation screw, itself, has an internal hex hole which extends down the shank (54) to allow sizing of the screw by the laboratory technician without the need to cut a new slot for a screw driver. Once cut down, there is still a posi-tion for insertion of a hex tool to match. The threads (52) engage the ir.~ternal threads ( 64 ) of the anchor screw, while the .
head of the screw engages the internal flange (37) of the post/collar.
Although not shown in Fig. 6A , post head ( 40 ) may be secured to the collar (3c)) by a screw like screw 50 Which will also serve to secure the co:C 1 ar to the adapt.or .
There: are many variations of the post head, some of which are presented her~a. The tooth abutments, themselves, are larger in size than moat presently available in order to conform, more naturally, to the size of the roots and crowns of natural teeth.
They sit on t:he gingival collar which is an inverted frusto-conical shape and tapers-out up to the free end in the same man-ner as the nai_ural root taper:-out from the apex of the root un-2a~~~9~'~
til it reachEa the crown portion of the tooth. Another purpose of all of the post heads is to reangulate an otherwise malposi-tioned implant with respect t.o ideal placement in a dental arch;
to provide a positive seat of the final crown with a circumferen-tial chamfer or other means; and to prevent rotation of the final crown otherwise caused by a tapered cylinder as the tooth preparation wa~ich is sometime; presently used. ' Figure 7 shows the basic embodiment of the post head, when the implant is perfectly placed in the mouth. Shown here is a cham-fer F~reparation, which is one of many types of preparation avail-able for these inventions. It has an external octagon stud (42) which interconnects with the octagon receptacle of the gingival collar. The fixation screw (50) passes through the channel (44) to tree internal threads of the. anchor screw. In another embodi-ment (not shown), the post head can be separately secured which would. have an internal shoulder in the head and engage the anchor screw.

20 ~4g 27 Another embodiment of the post head, the lcw profile head, is shown in Figure 8. It has an internal octagon (44) to inter-digitate with the octagon stud of the universal adaptor. The gingival co7.lar is eliminated in order to have a short abutment height when distance between upper and lower jaws is reduced.
Figure 9A and 9B show two views of an anterior abutment prepara-tion (incisor or canine) of a 150 angulated abutment. It uses the same fi:~cation screw, which exits from the channel (144) on the angulated surface. For those dentists that wish to have a screw down crown, a separate opening is provided on the lingual surface for esthetics (146) to place a tube and screw. The final crown can also be cemented :into place, without the need for the tube and screw being used.
Figure l0A and lOB is another embodiment of the 150 angulated abutment showing the restoration of the posterior (molar and premolar ) implant. It also has a provision for a separate tube and screw (:L46) for fixation of the final crown, which can also be cemented.

2U44~~'~
Figure liA and 11H are similar to Figure l0A and lOH, but at a 300 angulatio~n.
Figure 12A and 12H are similar to Figure 9A and 9B, but at a 300 angulation.
Figure 13A and 13B are similar to Figure 9A and 9B, but at a 450 angu:lation .
Figure 14A and I4B are similar to Figure l0A and lOH, but at a 450 angulation.
This invention is not limitef. to the angulations outlined above for l:hese post heads, but, rather, the posts can be fabricated in any number oi: angulations to compensate from 00 to 450 (to 600 with preparation of the post by the laboratory technician).
Figure 15A and figure 15H is one embodiment of the vertical off-set post, which changes the restoration of an implant in the ver-tica~, dimension in a specified measurement. The post head has a 204492' special design to allow the relative shifting of the position of the final crown, and has the ;availability of a opening for a tube an screw as described above.
Figure 16 is a composite drawing of and angulated and misplaced implant having their relative' positions corrected by corrective post heads o!: the Octa-Hexes system: the 150 post head and the vertical offs~at post head.
Figure 17A,B,C,D,E shows the Octa-Hexes Transfer System parts.
After. the implants are exposed ( 4-6 months after insertion ) , the titanium universal adaptor (20, Fig.l) is inserted and affixed by anchor screw (560). The bras~~ gingival collar (530) and transfer post head ( 540 ) are connected to the adaptor ( 520 ) , and an acrylic transfer cap (570) i~, placed over the top to cover the hex «pening at the top of tt;~e screw and to provide a positive seat in the impression. After' the impression is taken, the brass analogs are disconnected and removed from the mouth, but the acrylic cap (520) remains in the impression.

Figure 17A shows the brass or other metal analog of the universal adapvtor ( 520 ) which is conneci~ed to a brass or other metal analog of the implant being restored (not shown) via the titanium or other metal anchor screw (560). The gingival collar (530) is connected along with the transfer post head (540) via a titanium or other metal fixation screw (550). The completely assembled parts are in:~erted into the impression, and will snap into the .
acry'.lic cap (570) that was regained in the impression when it was removed from the patient's mouth. A Coe-SoftTM or equivalent soft material is flowed around the brass analogs, and a dental stonE: is poured over that. A complete replica of the implants and t:he gum tissue around them is now ready for the technician to choose the correct posts: custom prepare them, if necessary,:
cast them; and fabricate the final crowns.
This invention is not limited to a two piece collar and post sys-tem, which, in another embodiment (not shown), can be together combined into a one piece unit:.
Figuz~e 17H and C show tWO different length screws to match, in-creas;ingiy long gingival colls~,rs.

20~4~?'~
Figure 17D and E show two different sized gingival collars.
There can be many sites of gingival collars and fixation screws.
Figure 18A is another embodiment of a universal adaptor (160) connected with an anchor screw, having a shank (61j and about to be placed into an implant. The anchor screw has threads (62) that are of such a nature as to match the thread characteristics of t:he designated implant as well as a shaft ( 61 ) to match. The anch~~r screw has internal threads (64j to receive the fixation screw and an external flange (66) to anchor the universal adaptor on to the implant while the ~;cre~a is being threaded into the im-plant.
Figu.:e 18B i~: another embodiment similar to Fig. 18A except that the external thread of the anchor screw (161) matches another type of implant.
Figure 18C is similar to Fig. 18A except that it has an internal hexagon (122) to match the de:>ignated implant's external hexagon.

204492'r It ~~ill thus be seen that the invention will allow the restora-tivE! dentist and the laboratory technician to provide the most accz~rate relationship esthetically (the look) and functionally (the! bite) by compensating for the untoward angulations and. posi-tions which result from the surgical placement of the various titanium implants. At the same time, the invention will provide a uniformity in delivering this service, regardless of the type of implant which has been inserted into the edentulous alveolar bone by the surgeon. The same restorative dentist can treat his patients with several different surgeons, and, at the same time, provide each patient with equivalent restorative designs. The system provides precision, versatility, uniformity, and ef-ficiency of delivery.
Referring now to Figs. 19A and B, another system embodying the invention is shown as including an adapter 420 having a hexagon shaped base 422 adapted to fit in a similarly shaped recess of an :implant (not shown) . The adapter 420 has shoulder 424 for receiving a collar 430. The latter has an internal octagon shaped passage at its lower end for receiving an octagon stud 426 projecting from the shoulder 424 of the adapter 420. In addition, the collar 4:30 has an external surface 43~ shaped as a hexagon adapted to t:he receive a sinnilarly shaped hexagon surface 442 formed internally at the lower end of the post head 440. The post head of course fits on the shoulder 432 of the collar. The upper end ~~f the collar has a cylindrical portion 439 for receiving the fixation screw.

204492' With the embodiment the collar 430 can be adjusted in one direction re:Lative to the adapter 420 and independently of the implant and regardless of the implants indexing. Additionally, the post. head 440 can be adjusted in a direction opposite to the adjustment direction of the collar to provide minimum increments of ~~djustmeni~ of 15° degrees. In one method of assembly after effecting the horizontal and/or vertical angulation corrections, the plastic post head and co7.lar are bonded together. In other embodiments they can be mechanically connected. After such connection the fixation screw 250 anchors the combined post and collar to the adaptor via the anchor screw 600 as shown in the embodiment of Fig. 20. In this embodiment the adaptor 601 has an internal hexagon passable 602 to fit on a hexagon projection on the implant (not shown). The ad,aptor is secured to the implant by screw 603 which has a shoulder that engages a shoulder 604 on the adaptor. Screw 600 is secured in screw 603 as shown in Fig. 20 to secure the combined post 605 and collar 606 to the adaptor 601.
Other different polyhedron combinations may be used instead of the specific octagon - hexagon combination decided and shown in Fig:a. 19A and 198 to give different minimum or maximum increment adjustments. Indeed other types of shapes may be employed. Also, it is possible to use a cylindrical surface instead of the hexagon surface 438 and a corresponding cylindrical female surface instead of the surface 442 in the post 440 (Fig.
19B). This would provide a.n infinite number of angulation -correction - possibilities in the horizontal plane.
lilttiough several of the embodiments of the universal adaptor-anchor screw system have been shown and described above. There as ~aany embodiments as there are different types of implants to resi:ore, especially external hexagons to match the more prevalent 27a 2044~~~
internal hexa:gons of the implants to be restored. Therefore, the scope of the present invention is not limited to the specific em-bodiments shown, but, rather, is defined in the appended claims.

Claims (22)

1. An assembly for use in prosthetic implant restorations in dentistry, the assembly comprising in combination; an adaptor chosen to be compatible to and receivable on an associated implant and having a first portion dimensioned to extend above an associated implant when in use, a gingival collar to be mounted on the adaptor and having a depth to extend towards the gum line of a particular patient when in use, an abutment post receivable on the gingival collar and having an external surface dimensioned and shaped to receive a crown or a coping, and means for securing the adaptor and gingival collar to an associated implant when in use, further including first means for angularly adjusting the abutment post relative to the gingival collar and second means for angularly adjusting the gingival collar relative to the adaptor without affecting the positional relationship between the abutment post and gingival collar.
2. The assembly defined in Claim 1 wherein said means for securing said adaptor and collar includes a screw and wherein said post has a post passage registrable with a passage of the collar, and wherein said adaptor has a passage for receiving said screw.
3. The assembly defined in Claim 2 wherein said screw is engageable with said adaptor to secure the adaptor relative to an associated implant.
4. The assembly defined in Claim 3 wherein said screw has an internal threaded passage and there is further included a second screw receivable through said passage in said post and into said threaded passage of said first screw for engaging and securing the collar relative to the adaptor.
5. The assembly defined in Claim 3 wherein said screw has a first external shoulder, and said adaptor has a first shoulder internally about the passage thereof engageable by the first shoulder of the screw.
6. The assembly defined in Claim 5 wherein said screw has a second shoulder and said adaptor has a second shoulder engageable by said second shoulder of said screw.
7. The assembly defined in claim 5, wherein said second means for angularly adjusting the gingival collar relative to the adaptor comprises mating polygonal surfaces on the gingival collar and the adaptor for adjusting the gingival collar relative to the adaptor in first angular increments, and wherein said first means for angularly adjusting the abutment post relative to the gingival collar comprises mating polygonal surfaces on the abutment post and the gingival collar for adjusting the abutment post relative to the gingival collar in second angular increments different from the first angular increments of adjustment between the gingival collar and the adaptor.
8. The assembly defined in Claim 7 wherein said first angular increments are each forty-five degrees (45°) and said second angular increments are each sixty degrees (60°).
9. The assembly defined in Claim 7 wherein said screw has an internal threaded passage and there is further included a second screw receivable through said passage in said post and into said threaded passage of said first screw for engaging and securing the collar relative to the adaptor.
10. The assembly defined in Claim 9 wherein said adaptor has in its lower end a polygonal shaped recess to receive and match with a polygonal-shaped projection on an associated implant.
11. The assembly defined in Claim 1 wherein said means for securing said adaptor and collar includes a screw and wherein said adaptor has a passage receiving said screw and said screw is engageable with said adaptor to secure the adaptor relative to an associated implant.
12. The assembly defined in Claim 11 wherein said screw has a first external shoulder, and said adaptor has a first shoulder internally about the passage thereof engageable by the first shoulder of the screw.
13. The assembly defined in Claim 12 wherein said screw has a second shoulder and said adaptor has a second shoulder engageable by said second shoulder of said screw.
14. The assembly defined in claim 1, wherein said second means for angularly adjusting the gingival collar relative to the adaptor comprises mating polygonal surfaces on the gingival collar and the adaptor for adjusting the gingival collar relative to the adaptor in first angular increments, and wherein said first means for angularly adjusting the abutment post relative to the gingival collar comprises mating polygonal surfaces on the abutment post and the gingival collar for adjusting the abutment post relative to the gingival collar in second angular increments different from the first angular increments of adjustment between the gingival collar and the adaptor.
15. The assembly defined in Claim 14 wherein said first angular increments are each forty-five degrees (45°) and said second angular increments are each sixty degrees (60°).
16. The assembly defined in Claim 1 wherein the collar has a shoulder for receiving a portion of a fastener means.
17. The assembly defined in Claim 16 wherein said means for securing the adaptor and collar includes a first screw received through aligned passages in the adaptor and collar and wherein said fastener means includes a second screw received in said first screw.
18. The assembly defined in Claim 17 wherein said post has a passage for receiving said second screw.
19. The assembly defined in Claim 1 wherein said abutment post is made from a thermoplastic material to allow precision refinement of the shape thereof.
20. An assembly for use in prosthetic implant restorations in dentistry including an implant having an internal implant passage, the assembly comprising in combination: an adaptor chosen to be compatible to and receivable in a passage of an associated implant and having a first portion projecting from the implant when in use, a coping, an abutment post mounted on the first portion of the adaptor and adapted to receive a crown or the coping, said adaptor having an axial through passage extending through opposite ends thereof, first means including a first screw received in the axial passage of said adaptor for securing the adaptor to said implant when in use, and second means including a second screw received in and engaged with said first screw for securing the abutment post to said adaptor, and a third means for securing the coping to the abutment post, and wherein said abutment post has a passage for receiving said second screw.
21. A use of the assembly defined by any one of claims 1 to 19 for securing a dental crown to an implant.
22. The assembly defined in Claim 20, wherein said first screw has an external shoulder, and said adaptor has an internal shoulder about said passage thereof engageable by said shoulder of the screw.
CA002044927A 1990-07-05 1991-06-18 Implant collar and post system Expired - Lifetime CA2044927C (en)

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US07/548,250 US5135395A (en) 1990-07-05 1990-07-05 Implant collar and post system

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EP0473262B1 (en) 1997-03-05
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CA2044927A1 (en) 1992-01-06
US5135395A (en) 1992-08-04
EP0473262A1 (en) 1992-03-04

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